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Non-destructing testing sector solutions

CASONI SRL always focuses its attention on the customer's requests, creating specific products, able to completely satisfy the current inspecting process situation. Successively to the start of the collaboration between CASONI SRL and Waygate Technologies, CASONI SRL is able to generate also standard products for design and dimension (UTS Systems). Nonetheless, they still offer a high percentage of customization thanks to the possibility to install one of the many accessories available.


APPLICATION FIELDS
UTS SYSTEM
CHAT-PL

CHAT-PL is a system designed for the ultrasonic control of railway axles: possibility to execute scan processes on hollow axles both in production and/or normal use phase.

CHAT-PL can perform inspections parallel or orthogonal to the train thanks to its support arm.

The system is composed by an external varnished structure with housing for electrical cabinet, an hydraulic system for oil recirculation and filtering, UT instrument, electronic equipment and vertical linear axis.

It is equipped with a motorized Z axis with inverter and safety "double screw-nut".
Support arm with maximum length of 1500 mm and range of motion of 180° around the Z axis.

The probe holder can contain from 2 to 10 probes (± 45 ° 4 MHz OT) (custom configurations available on request).

The system is available in 3 configurations: CHAT-PL for use in production line, CHAT-PL with transpallet structure base suitable for use in maintenance and production phase, and CHAT-PL with electric cart suitable for use in storage areas and for railway track crossing.
The three configurations respectively have the following external dimensions: 1320x800x2180, 1320x800x2380, 2020x860x2600.
The three configurations respectively have the following useful strokes: from 200 to 1130 mm, from 200 to 1340 mm, from 200 to 1600 mm

Conformity according to the EMC norms and standards.

Dati
Note Scan process time: 12'

Scan process parameters:
Axle lenght of 2200 mm (200 mm excluded), Ø max 260 mm
6 probes (± 45°, ± 38°, ± 50° CW/CCW)
Rotation speed 200 °/s
5 mm step
Full A-Scan acquisition
Rotation resolution of 1°

Avoiability: 94%

Bore for diameters range: 30 - 110 mm

Test component: Hollow axles both for production of loose axle and service wheelsets

Detectable defectivness:
Longitudinal flaw: depth 1,0 mm x lenght 15 mm
Trasversal flaw: depth 1,0 mm x lenght 15 mm

SNR (signal to noise ratio): >= 12 dB (to be checked on customer's material)

Data saving: Full A-Scan

Data visualization: A-Scan, B-Scan, C-Scan (single or cumulative), set on 360°

Function:
Data saving of normal or compressed file
Symmetrical gate / asymmetrical gate / geometry chase
Flaw's geometry filter
C-Scan scaled visualization according to the axles dimensions
Calculation of the higher value in a selected area
Evaluation of flaws’s distance, dB variation, %FHS variation
C-Scan comparison
C-Scan reset
C-Scan mirrores visualization
Data post-processing
Customizable test report
Remote connection (Industry 4.0)
Gallery
DOWNLOAD OR PRINT THE SELECTED PRODUCT SHEET.
For any additional information contact one of our specialists:
Phone. +39 039 5300613 • Fax +39 039 5300745 • Mail info@casoni-ndt.com


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