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Non-destructing testing sector solutions

CASONI SRL always focuses its attention on the customer's requests, creating specific products, able to completely satisfy the current inspecting process situation. Successively to the start of the collaboration between CASONI SRL and Waygate Technologies, CASONI SRL is able to generate also standard products for design and dimension (UTS Systems). Nonetheless, they still offer a high percentage of customization thanks to the possibility to install one of the many accessories available.


APPLICATION FIELDS
UTS SYSTEM
ISS-1500SQ

ISS-1500SQ is an automatic system designed for the inspection of mechanical components in immersion. The maximum work volume is of 1500x1500x400 mm.

The machinery is composed by a tank containing the coupling liquid necessary for the scan process. The hydraulic filtering and UV sterilizing system works to maintain the tank water clean.

The inspection test is done thanks to the movement of six axes controlled by PLC which move the probe inside the scan volume.

The test object is fixed on a rotating table inside of the tank.

A pendant (HMI) is present for the use of the machine. The touch panel is used to send the commands for the functions of the PLC in manual mode and for maintenance procedures.

Conformity according to the EMC norms and standards.

Dati
Note Tank material: Passivated stainless steel
Frame material: Power coated carbon steel (RAL 7047)

Safety protection:
Acrylic fences (back side of the tank)
Safety light curtains (front and lateral sides)
Rope emergency switch (three sides of the tank)
Emergency button (pendant HMI)

External dimensions: 2800, 2400, 2200 mm
Weight (empty tank – test part excluded): 2500 kg
Weight (full tank – test part excluded): 4500 kg
Tank dimensions: 1900, 1800, 600 mm
Max. water height: 570 mm
Min. water height: 220 mm
Rotating table: 1400 mm, 235 mm from the bottom of the tank
Max. scanning volume: 1500 x 1500 x 500 mm
Max. height of immersion tank: 1 m
Max. payload on test block plane: 100 kg
Size of test block table: 200 x 400 mm
Max. payload on rotating table: 1500 kg
Motorized axis: X, Y, Z, A, C

Axis:

X axis
Max. range: 1500 mm
Max. speed: 50 mm/s
Motor type: Stepper motor EMMS-ST-87-M-SEB-G2
Gear unit type: EMGA-80-P-G5-SST-87
Transmission type: Timing belt 5M
Axis type: Linear system
Resolution: 0.05 mm
Accuracy: 0.15 mm
Repeatability: 0.05 mm
Backlash: 0.1 mm

Y axis
Max. range: 1500 mm
Max. speed: 50 mm/s
Motor type: Stepper motor EMMS-ST-87-M-SEB-G2
Gear unit type: EMGA-80-P-G5-SST-87
Transmission type: Timing belt 5M
Axis type: Linear system
Resolution: 0.05 mm
Accuracy: 0.15 mm
Repeatability: 0.05 mm
Backlash: 0.1 mm

Z axis
Max. range: 500 mm
Max. speed: 50 mm/s
Motor type: Stepper motor EMMS-ST-87-M-SEB-G2
Transmission type: Timing belt 5M
Axis type: Linear system
Resolution: 0.05 mm
Accuracy: 0.15 mm
Repeatability: 0.05 mm
Backlash: 0.1 mm

A axis
Max. rotation range: +/- 90°
Max. speed: 10 °/s
Motor type: Stepper motor EMMS-ST-42-S-SE-G2
Resolution: 0.01°
Accuracy: 0.1°
Repeatability: 0.1°
Backlash: 0.1°

C axis
Max. rotation range: -5° +95°
Max. speed: 10 °/s
Motor type: Stepper motor EMMS-ST-42-S-SE-G2

Rotating table
Max. rotation range: 360° (continuous)
Max. speed: 2 RPM
Resolution: 0.01°
Accuracy: 0.05°
Repeatability: 0.05°
Backlash: 0.05°

HMI: Included
Power consumption: 4.3 kW
Power supply: 400 Vac - 50 Hz
PC furniture: 1x PC, 2x monitors, 1x mouse, 1x keyboard, 1x UPS module

Water circulation system:
Delivery pump: CM3-3 A-R-I-E-AQQE C-A-A-N
Return pump: CME3-3 A-R-I-E-AQQE U-A-D-N
UV sterilizing: UV201

Rated flow:
Delivery pump: 3100 l/h (3.1 m³/h)
Return pump: 3720 l/h (3.72 m³/h)

Water connections: hose for 25 mm pipes, thread 1"
UT baseline electrical noise: <= 5% FSH at 60dB instrument gain; <= 40% FSH at 80dB instrument gain
Environmental conditions: 5 - 40 °, < 90% humidity
Gallery
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For any additional information contact one of our specialists:
Phone. +39 039 5300613 • Fax +39 039 5300745 • Mail info@casoni-ndt.com


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